Penland Iron Studio

Iron Studio

A view from outside the studio

Iron Studio

Power hammers and hydraulic press


Iron Studio

Forges, presses, and swage blocks

Iron Studio

Power hammers


Iron Studio

Coal forges and anvils

Iron Studio

Power hammers


Iron Studio

Power hammer and forges

Iron Studio

Hand tools


Iron Studio

Hammers and tongs

Iron Studio

Grinding wheels


Iron Studio

Drill press and grinders

Iron Studio

Mig, tig, gas, and stick welders


Iron Studio

Horizontal bandsaws and 42-ton ironworker

Iron Studio

Forges and anvils


Iron Studio

A view from one end of the studio to the other

 

 

 

 






Studio Information

Equipment

Forge:
Power Hammers:
- Reiter KB 1 75# self contained air, flat, drawing, steep fullering, and combo dies
- Sahinler SM 50 110# self contained air, flat & drawing dies
- Say Mak 135# self contained air, flat & drawing dies
*The larger hammers both have flat dies with holes on side to attach saddle tooling.
*The shop has various power hammer tooling, the inventory varies in condition.

 

Presses:
- 50 ton Enerpac hydraulic (slow) w/adjustable down stroke limit switch
- Adams 2 ton #2 screw flywheel press

 

5’sq Acorn Platen Table, 2 bench dogs, some sq & rd bending posts
*special tooling can be made

 

Gas Forges:
- Whisper Daddy (venturi)
- Tunnel Forge (venturi)
- Large Shop built Forge for heavy stock or forge welding (gas w/blower)


12 Coal Forges, side draft

 

12 anvils

 

7 mounted post vises

 

3 mounted machinist vises

 

Swage Blocks:
- A pair of Yeater pattern blocks
- Large old style block (holes pass through)
- 2 small blocks (mostly bowl and spoons shapes)

 

3 Guillotine Tool Set ups with various die sets

 

Hand tools:
- We have more than enough forging hammers for every student as well as a large selection of tongs.
- We have a wide variety of hammers, tongs, top tools, chisels, drifts, punches, bending forks, and twisting wrenches.
*Please feel free to contact the coordinator for specifics. Small tools get abused - especially chisels, punches, and drifts.

 

Misc. jigs and random tooling made over the years (good, bad, and the ugly)


Cleaning and Finishing:
- Sandblaster, approx. 12" x 12" x 48" interior
- Muriatic acid in lidded tubs
- Neutralizing tubs, baking soda
- Patinas-ferric chloride, ferric nitrate, gun blue
- A wide variety of Sculpt Nouveau products
- Paste wax
- Boiled linseed oil
*Chemical inventory fluctuates, contact coordinator if chemicals are needed for class.

 

Welding:
2 Millermatic 250 MIGs

 

Millermatic 35s MIG (ancient)

 

Miller Synchrowave 250 TIG with water cooled torch; steel, stainless, aluminum, bronze rods

 

Lincoln TIG 175PRO

 

Airco AC/DC stick welder

 

Lincoln AC stick welder

 

2 Victor Oxy/Acetylene outfits

 

Cutting tools:

Uni-Hydro 42 ton ironworker

 

Plate shear up to 3/8" x 14" or 5/8" x 6"

 

Punching station

 

Interchangeable angle, round and square shears

 

Ellis Band Saw (Horizontal)

 

Roll-In vertical band saw

 

Portaband saw

 

14" abrasive chop saw

 

Pexto 48" x 16 ga. jump shear

 

Beverly B-3 throatless mechanical shear cuts up to 3/16" mild steel sheet

 

Northern plasma cutter, cuts up to 5/16"

 

2 Victor oxy/acetylene set-ups

 

Harris oxy.-propane torch

 

Drills, etc.:
14" Powermatic drill press

 

20" Powermatic with variable speed

 

Milwaukee and Makita 1/2" corded drill drills

 

Drill bits: 1/16" - 1" by 16ths except as requested

 

Tap drills #6-32 thru 1/2-13

 

Hand taps and dies #6 thru 1/2 nc and nf and metric

 

Rockwell 6" x 42" lathe, taper attachment and basic turning tools
*Not to be used for class projects unless permitted by coordinator

 

Sanding and Grinding:

 

2 pedestal grinders – One 3 phase w/ 2 stones & one 110V w/ one stone & one wire wheel

 

16" disc sander

 

2 2" x 72" belt sanders

 

6 4-1/2" angle grinders with rocks, flap discs, and some sanding setups

 

2 9" angle grinders

 

Electric die-grinder

 

4 air die-grinders

 

Electric band file

 

Wide variety cold files and hot rasps
*Good files do not last in a teaching facility; contact coordinator if class requires specific types.

 

Other:
48” wide Jet Slip Roller

 

36” wide sheet metal Brake

 

A Note on Supplies:

Although we make every attempt to keep the shop well supplied and functional, it is not practical to keep every tool and chemical that each instructor may use in his or her own shop. Penland reserves the right to assess an additional fee to students in classes requiring significant purchases of supplies outside normal inventories.


The school maintains a comprehensive hazardous waste program and asks that you limit the materials you bring on campus to those classified as non-toxic. The material must be in its original packaging. An environmental fee will be assessed for classes generating hazardous waste. In order to limit the hazardous waste generated in the studios, we cannot allow students to bring toxic materials outside of the class supply list into studios.

Studio Fees

All iron classes have a studio fee that is to be paid at the end of the class. The studio fee varies depending individual class need and consumption. The fee pays for a variety of consumables like coal, gases, abrasives, welding supplies and so on.

Stock

We stock primarily hot-rolled mild steel in rounds and squares from 1/8" - 2" and a variety of flats, angle, and channel. We have the ability to order steel weekly.

 

Tool Steel: We can stock most alloys (W1, O1, 4140, H13, 1095, ect.); please request specific needs.

 

We stock a small variety of non-ferrous bars – contact for availability.
*Please list any specific sizes you would like us to have on hand for your workshop.

Classroom

The iron studio has a classroom with tables and chairs, an i-Mac computer station with scanner and printer, a blackboard, outside deck, and propane grill. It is intended as a clean space to draw, look at books, do research online, or hold discussions.

Student Workspace

Each student will have his or her own forge with a space to keep tools and current projects nearby. There is adequate space in the classroom for each student to keep a space.

Storage

There is no lockable storage or additional space except as mentioned above.

Safety Information

- There is a file of MSDS sheets kept in the studio.

 

- There is a first aid kit that is regularly checked and re-stocked.

 

- Emergency and 911 procedures are posted, and covered verbally by the studio coordinator before work begins.

 

- Each student and instructor must fill out an emergency medical information sheet before working.

 

- The studio is equipped with emergency shower and eyewash stations.

 

- The coordinator begins each session with a safety tour of the shop before work begins. Coordinator is available for instruction on individual equipment.

 

- Although the studio is a 24 hour facility, students are not allowed to use any power tools when they are alone in the shop.

 

- Quiet hours on campus are from 11:00pm to 7:00am. No power hammers, or grinders during quiet hours. Hand forging, filing, etc. is fine.

Shared Studio Equipment

If you wish to use equipment in other studios during your session, you must work with the instructor, studio assistant or coordinator of that studio to request access. They will determine if the desired usage is compatible with their class' activities, and if you are able to work safely and independently with the equipment. Students enrolled in classes in that studio will be given preference in the use of tools and supplies. You must follow all safety rules and procedures in any other studio.

Plan your time at Penland

Your time here will pass quickly. After your all-school introduction and first class meeting on Sunday evening, classes begin on Monday morning with the studio safety tour. Class will end either the afternoon before or the morning of the last day of the session with the shop clean-up and show-and-tell. Clean-up is part of the job. Please do not plan to work on the last day of class. Special arrangements must be made with the coordinator if you cannot participate in clean-up.


If you have questions contact:
Studio Coordinator: Daniel T. Beck
828-765-3449
E-mail: